To overcome the problem of dismantling the camshaft and tappets to make valve adjust- ments (as on Jaguar and H ill- man Imp engines), some manufacturers—Fiat and Vaux- hall among them—provide an easier method of adjustment.
On Fiat OHC engines, the adjusting shims—called bis- cuits’—are recessed in the top face of the tappet. If a clear- ance is incorrect, a special tool is used to lever the tappet away from the camshaft, the old bis- cuit is removed and a new one of the correct thickness is inserted in its place.
On Vauxhall OHC engines, no shims or special tools are needed. This means that adjustment is a straightforward DIY job. The gap is altered by a small transverse Allen screw in the tappet, with a ramp on one side. The illustrations show how the gap is adjusted.

Step 1. Identify the inlet and exhaust valves.
2. Check the clearance on each one with the cam lobe pointing away from the tappet.
3. To alter the clearance, rotate the tappet until a niche appears. The access hole for the screw lies below the niche and aligns with a cut-out in the head casting.
4. Use a small Allen key to turn the screw one full turn at a time, anti-clockwise to increase the gap, or clockwise to decrease it. Each complete revolution of the screw alters the gap by 0.003in (0.08mm).
5. After adjustment, re-check the gap with a feeler gauge.
Assessment
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- Door Will Not Latch Close (06/10/2011)
- How Air Bag Suspension Works (07/09/2011)
- From the outside (30/06/2011)
- How the oil circulates (29/06/2011)
- Changing the engine oil and filter (29/06/2011)
- Cleaning a centrifugal filter (28/06/2011)
- Cleaning a bowl-type filter (28/06/2011)
- Changing a cartridge filter (28/06/2011)
- Changing an exhaust manifold gasket (28/06/2011)
- Fitting new steady-bar rubber bushes (28/06/2011)
- Renewing engine mountings (28/06/2011)
- Checking externally-adjusted OHC clearances (28/06/2011)
- Overhead camshaft and fingers (28/06/2011)
- Pushrod and rocker (28/06/2011)
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